Best Carbon Dioxide Monitor (Expert Guide)

Carbon Dioxide Meter, Carbon Dioxide Monitor, CO2 Meter, CO2 Monitor -

Best Carbon Dioxide Monitor (Expert Guide)

Air quality monitoring has become an important topic since the COVID-19 pandemic. Carbon dioxide (CO2) monitoring has been at the center of the conversation. Used to track air quality levels, CO2 meters are employed in classrooms, gyms, workplaces, and offices. They are a fantastic proxy to pathogen transmission risk and are even required for indoor use in some cases. A typical carbon dioxide monitor has adjustable alarm settings to allow users to be in compliance with various CO2 exposure limits. 

Pros

Cons

  • CO2 monitoring is affordable, costing less than $100.
  • CO2 sensors last for over 10 years, unlike carbon monoxide sensors which have a limited lifespan.
  • A plethora of carbon dioxide detectors exist, including handheld units, battery operated units, and JUMBO units.
  • Most CO2 detectors traditionally require high power and 110V wall plugs.
  • At high levels > 2000 ppm, there may be physiological effects to humans.
  • Often confused with carbon monoxide.

What Is Carbon Dioxide (CO2) Gas?

CO2 is the chemical formula for carbon dioxide. It is a common gas that occurs naturally in the air. As of 2021, CO2 atmospheric outdoor levels are approximately 413 ppm. CO2 has many modern uses we take for granted, such as:

  • CO2 is used for carbonation in drinks
  • CO2 is used as dry ice for refrigeration
  • CO2 is used as an inert gas in many industrial processes
  • CO2 is used as a modified atmosphere packaging gas to extend food shelf life

Why Is CO2 Gas Important?

Carbon dioxide is one of the most important gases in our atmosphere, with a concentration of 413 ppm. Carbon dioxide is an essential gas as it helps to contain heat in our atmosphere by absorbing warmth from the sun. Without CO2 and its pivotal role in the greenhouse gas process, our planet would be miserably cold and inhospitable.

Carbon dioxide also plays an important role in plant and animal life, including photosynthesis and respiration.

Is Carbon Dioxide Heavier or Lighter Than Air?

Carbon dioxide is about 1.5 times heavier than air. This can be seen when dry ice is used at a wedding to provide the "dancing on a clouds" illusion. The carbon dioxide clouds stay low to the ground because CO2 is heavier than air.

What Does a CO2 Monitor Do?

A carbon dioxide monitor tracks the CO2 concentration levels in outdoor and indoor environments. It provides the user with a parts per million (ppm) reading, which represents the concentration of carbon dioxide.

A carbon dioxide monitor is sometimes called a CO2 monitor, CO2 analyzer, CO2 meter, CO2 detector, CO2 alarm, carbon dioxide sniffer, or carbon dioxide tester. All of these terms refer to a device that is capable of sensing and reporting carbon dioxide levels in real-time.

CO2 monitors typically read concentration in ppm and display this value on their LCD screen. Most CO2 monitors have an alarm that warns occupants if a certain preset level is exceeded. This helps users take action to remedy high CO2 levels.

CO2 monitors are also integrated in many heating and cooling systems that may trigger the HVAC system to switch operating modes.

How Is Carbon Dioxide Gas Detected?

Carbon dioxide is measured in the air using CO2 gas meters and monitors. Inside these monitors, a small CO2 sensor cells determines the amount of CO2 molecules in the air. Carbon dioxide detectors range from $50 to $1000. Most carbon dioxide monitors employ CO2 sensors with non-dispersive infrared (NDIR) sensing technology. An example of carbon dioxide monitors and what they look like is here.

How Does a Carbon Dioxide Meter Work?

Carbon dioxide meters use NDIR, an infrared absorption technology that detects CO2 molecules. These molecules absorb radiation, which changes the light transmission intensity between an infrared source and detector. This change is analyzed by a photodetector which then outputs a voltage signal proportional to the CO2 concentration. Infrared absorption is the most efficient way to detect carbon dioxide gas. It is considered the "go-to" sensor technology for CO2 and is included is nearly all carbon dioxide monitors and analyzers.

CO2 Sensor Technology

Working Principle

Pros

Cons

Non Dispersive Infrared (NDIR)

Infrared light is emitted and then absorbed by the carbon dioxide molecules. The absorption is detected using a photodetector. Using the Beer-Lambert law, the IR absorption and CO2 concentration is determined.
  • Low cost
  • Small
  • Easy to integrate with electronics
  • Immediate ON
  • Long life
  • Influenced by temperature and humidity

What Are Safe CO2 Levels?

Various government agencies have recommended carbon dioxide gas exposure limits and emission levels. Some examples are shown in the table below.

Agency

Recommendation / Requirement

California State Assembly Bill AB841
Requires classrooms to monitor CO2 and alarm at 1,100 ppm
American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) 
Recommends indoor CO2 concentrations be maintained below 1,000 ppm in schools and 800 ppm in offices
Washington State
Requires CO2 monitoring in restaurants, alarming at 450 ppm
German Federal Environment Agency
Recommends classroom and office CO2 levels below 1,000 ppm
Occupational Safety and Health (OSHA)
5,000 ppm 8 hour TWA
National Institute for Occupational Safety and Health (NIOSH)

5,000 ppm 8 hour TWA

40,000 ppm IDHL Immediately Dangerous To Life or Health 

American Conference of Governmental Industrial Hygienists (ACGIH)

5,000 ppm 8 hour TWA

Ceiling exposure limit (not to be exceeded) of 30,000 ppm for a 10-minute period

40,000 ppm IDHL Immediately Dangerous To Life or Health 

What Are the Health Effects of Carbon Dioxide?

Carbon dioxide is in every breath we take as it exists at a concentration of 413 ppm in outdoor air. At this level, it is non-toxic.

The problem occurs when CO2 levels increase beyond 413 ppm. As carbon dioxide concentration increases, it is defined as a simple asphyxiant. A simple asphyxiant is a gas which displaces the normal oxygen in the air we breathe. Common symptoms include headache and drowsiness. At higher CO2 levels, rapid breathing, confusion, increased cardiac output, elevated blood pressure, and increased arrhythmias may occur. Breathing oxygen-depleted air will lead to death by suffocation.

Since CO2 is odorless and does not cause irritation, it is considered to have poor warning properties and requires careful monitoring.

Is Carbon Dioxide an Indoor Air Pollutant?

Yes it is. For many years, carbon dioxide measurements have been used to better understand airflow and guide the design of cooling, heating, and ventilation systems. High indoor CO2 levels are tied to poor health and lack of fresh air entering an indoor structure.

When there is poor air ventilation, the concentration of CO2 will increase. This results in pollution of the indoor space. CO2 monitoring allows occupants to know if CO2 levels are too high so corrective action can take place. Opening a window or door and turning on the ventilation system can help reduce indoor CO2 levels.

Is Carbon Dioxide Linked to COVID Transmission?

Carbon dioxide monitoring is an essential aspect of COVID-19 preparedness. When CO2 is exhaled, aerosols containing pathogens such as SARS-CoV-2 from COVID-19 are also expelled. Therefore, carbon dioxide can be used as a proxy for virus concentrations in the indoor air - as shown by research from the University of Colorado & Harvard School of Public Health

Various government legislatures and professional organizations such as ASHRAE recommend CO2 indoor air quality monitoring to reduce the risk of COVID-19 infection. The Technical University of Berlin showed that increasing uncontaminated air reduces indoor concentrations of CO2 and other aerosols. In turn, this strategy of fresh air ventilation lowers one's infection risk.

Are Carbon Dioxide Monitors Required in Classrooms?

Since the pandemic, various states have mandated carbon dioxide monitoring in classrooms. 

For example, California Assembly Bill AB 841 requires CO2 monitoring in classrooms in an effort to reduce COVID-19 transmission and infection risk. The bill requires classrooms to monitor carbon dioxide and provide an alert when levels exceed 1,100 ppm. More info on this topic can be seen below: 

What Is a Carbon Dioxide Meter Used For?

There is a plethora of carbon dioxide monitoring applications that we take for granted. Some under the radar uses are listed below.

CO2 for Indoor Air Quality and HVAC

Low cost NDIR-based carbon dioxide sensors provide indoor occupants with CO2 ppm readings. Typical requirements include wall-mounted or desk-mounted stand units, a detection range from 0 - 5,000 ppm, 1 ppm resolution, and an "always on" CO2 detection capability. See FD-CO2000.

CO2 for Headspace Analysis of Modified Atmosphere Packaging

Used in many food industries as a quality control check to ensure MAP equipment is operating to specification. Typical requirements include CO2 measurement range from 0 to 100%, 0.01% resolution, and a built-in pump. See FD-HA-CO2.

CO2 Gas in Equipment Processing & CO2 Leakage Detection

Many industrial systems and equipment incorporate CO2 gas supply where leak detection is important for worker safety. Continuous monitoring may be required using a CO2 analyzer and probe. Typical requirements include a CO2 measurement range from 0 to 100%, 0.01% resolution, and a built-in pump. See FD-600-CO2.

CO2 for Personal Protection Equipment

Many industrial environments incorporate storage facilities that use 100% CO2 gas for industrial processes and dry ice for cold storage. Employees in such facilities require continuous personal CO2 monitoring for protection from high levels of exposure. Typical requirements includes CO2 detectors ranging from 0 to 5%, 0.1% resolution, a belt clip, 24-hour continuous operation, and LED, buzzer, and vibration alarms. See FD-90A-CO2.

CO2 Gas in Biological Incubators

Incubators are used to grow and store biological samples, requiring a constant CO2 level of about 5%. Typically used by life science laboratories and research and development institutions. CO2 analyzer requirements include a CO2 measurement range from 0 to 100%, 0.01% resolution, and a built-in pump with small probe. See FD-600-CO2 (but with a smaller 4-inch probe for easy gas sampling). 

    Can CO2 Monitors Be Used in a Car?

    Yes, CO2 monitors can be used in confined spaces including vehicles. When the vehicle HVAC system operates in recirculation mode, little or no fresh air enters the car cabin. Therefore, as occupants exhale, the CO2 levels can quickly accumulate. An example of CO2 accumulation during a vehicle trip is shown below.

    What Is the Difference Between a Carbon Monoxide and Carbon Dioxide Detector?

    Never confuse carbon monoxide for carbon dioxide. They are very different gases with different physical properties and dangers to human health.

    Carbon monoxide is a gas produced during combustion and is generally much more toxic than carbon dioxide. 

    What Can Cause a Carbon Dioxide Meter to False Alarm?

    A carbon dioxide detector is sensitive to humidity. H2O molecules are absorbed at the same infrared wavelength as CO2 molecules with a NDIR cell. Therefore, if you are operating in an extremely humid environment, gas sample conditioning may be required to reduce cross sensitivity.

    How Can I Test My Carbon Dioxide Detector?

    The best way to test your carbon dioxide detector is to take it outdoors to fresh air. It should read about 413 ppm. If it is off by 50 ppm or so, try to recalibrate the monitor. 

    If you have a CO2 meter that has 0.01% resolution and a % range, the best practice is to expose it to a higher concentration source, such as a bump can or gas cylinder. The user can simply spray the gas onto the device to confirm sensor, LED, and buzzer alarm operation. Generally referred to as bump testing,  this is good practice, especially in personal protection applications where safety is paramount.

    CO2 monitor

    Will My CO2 Detector Alarm if I Breathe on It?

    If you breathe onto your CO2 meter, the detected levels will quickly increase. Exhaled breath has about 4% (40,000 ppm) to 5% (50,000 ppm) of CO2.

      What Is the Best Carbon Dioxide Meter Brand?

      There are many carbon dioxide detectors on the market. Reputable brands include the following:

      How Do I Select a CO2 Detector?

      To select the best carbon dioxide detector that serves your purpose, follow this guide. In order to better understand your application and narrow down your selection, answer these questions:

        • What carbon dioxide range do I need?
        • What resolution do I need?
        • How often will I use it?
        • What is my budget and operating cost budget?
        • Do I need a micro-pump or probe?
        • Is it for personal protection or a stationary monitor?
        • Do I need advanced functions such as data-logging, max features, or a CO2 monitor that complies with AB841?

      How Long Do CO2 Meters Last For?

      CO2 detectors last for a very long time compared to other gas sensors such as electrochemical cells. CO2 detectors are made up of NDIR sensors, solid-state electronic components that last between 5 to 20 years. The weakest component is usually the infrared source which may degrade over time.

      What Is Carbon Dioxide Gas Calibration?

      Gas detector calibration is a technical procedure performed every 6 - 12 months to ensure your device is functioning accurately. Over time, gas detectors and their respective sensors degrade, some faster than others. When this happens, the only way to ensure accurate readings is via gas calibration.

      This time period is typical for CO2 gas detectors employing NDIR sensor elements.

      If you have an indoor air quality CO2 monitor in the ppm range, the unit can be calibrated to fresh outdoor air at 413 ppm.

      If you have a CO2 meter or analyzer with a 0 - 100% range, you will typically calibrate in the mid-point of the range, i.e. 50% CO2 with a calibration gas bottle. 

      Be attentive and calibrate much more regularly if:

      • The user is employing the device as an analytical tool where accuracy is paramount.
      • The device is used in an extreme environment (temp and humidity).
      • The user is performing a dangerous application. In this case, calibration and bump testing are mandatory since imminent injury or death will occur if the device fails.

      What Is CO2 Meter Bump Testing?

      • Bump testing is a procedure where the user exposes the detector to a small amount of “blast” target gas to ensure the detector operates and alarms as programmed.
      • The function of this test is to verify proper operation and build user confidence, particularly in hazardous and critical user applications.
      • It is recommended to bump test when first purchased, followed by weekly tests. These checks are especially important in LIFE THREATENING and / or DANGEROUS applications in order to verify detector operation. See video explanation here
      • CO2 bump test gas is here.


        How Do I Take Care of My CO2 Detector?

        • Store your carbon dioxide gas detector at a normal room temperature - about 70F with 50%RH (well within operating specifications).
        • Store it away from electromagnetic or magnetic sources, such as phones.
        • Store it in a clean environment with no dust or particles.
        • Store it away from any exhaust gas, concentrated vapors, or harsh chemicals.
        • Clean the casing of your detector with a damp cloth.
        • Store it in a stable location where there are no vibrations or continuous shaking.

        How Do I Properly Use a CO2 Meter?

        When operating a carbon dioxide monitor, there are some important tips to consider. Obviously, be smart and read your product manual. Be sure to keep these tips in mind:

        • Ensure the carbon dioxide detector is within its calibration period.
        • Ensure the carbon dioxide detector has been bump tested and validated as operational.
        • Carbon dioxide is heavier than air, so it tends to drop to the ground. If you are concerned about early warning of carbon dioxide, place your sensor low to the ground.
        • When using a personal protection carbon dioxide meter, turn it ON, and keep it on your person. Set your alarms as desired.
        • If performing analytical measurements, keep the unit stationary. Ensure humidity and temperature are also tracked and remain as constant as possible.

        What Is the Difference Between ppm and % CO2 Values?

        The typical scale for CO2 concentration is ppm or %.

        For indoor monitoring, ppm is typically used as CO2 levels range from 0 to 5,000 ppm. PPM stands for 1 part per million. So if we have 1 million parts per million, that would be 100%. 

        Conversion Example

        CO2 % value = (CO2 ppm / 1,000,000) x 100%

        For example, if we have 5,000 ppm, then we obtain

        CO2 % value = (5,000 / 1,000,000) x 100%

        CO2% value = 0.5%

        Quick Conversion

        100 ppm = 0.01%

        1,000 ppm = 0.1%

        10,000 ppm =1%

        100,000 ppm =10%

        1,000,000 ppm =100%

        Are Carbon Dioxide Monitors Required in Restaurants?

        It depends on which state. For example, Washington State requires CO2 monitoring in restaurants with an alarm trigger at 450 ppm.


        Final Words

        Carbon dioxide is a critical gas for our survival on Earth. CO2 also acts as a fantastic proxy to pathogen transmission risk. In some cases, CO2 detectors are required for indoor use in schools and restaurants. Due to the increased carbon dioxide meter demand, a quality CO2 monitor can be purchased for below $100.

        About The Author

        Dr. Koz is the President of FORENSICS DETECTORS where the company operates from the scenic Palos Verdes Peninsula in Los Angeles, California. He is a subject matter expert on gas sensor technology, gas detectors, gas meters and gas analyzers. He has been designing, building, manufacturing and testing toxic gas detection systems for over 20 years.

        gas detector expert

        Everyday is a blessing for Dr. Koz. He loves to help customers solve their unique problems. Dr. Koz also loves spending time with his wife and his three children going to the beach, grilling burgers and having a cold beer. 

        Read more about Forensics Detectors here.

        Email:  drkoz@forensicsdetectors.com
        Phone: +1 424-341-3886

         


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